When to Use horizontal slurry pump?
Apr. 21, 2025
Horizontal slurry pumps - Metso
Metso MD Series horizontal mill discharge pumps are designed for efficient operation and long wear life in grinding mill circuits where high abrasive slurries are often encountered.
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These pumps are equipped with rugged wet-end parts that feature heavy metal or rubber sections at points of extreme wear to increase performance and reduce maintenance cost.
- Flow rates to 12 000 m³/h – 52 800 USGPM
- Heads up to 70 m - 230 ft
Typical applications
- SAG/Ball mill discharge pumps
- Tailings pumps
- Hydrocyclone feed
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X Series horizontal slurry pumps are extra heavy-duty and designed especially the most demanding pumping applications in mind.
The series consists of hard metal and rubber lined slurry pumps.
- Flow rates to 10 000 m³/h – 44 000 USGPM
- Heads up to 75 m - 250 ft
Typical applications
- Mining and mineral processing
- Extra heavy duty highly abrasive slurries
- Hydrocyclone feed
- Mine refuse and tailings
- Industrial processing
- Mill discharge
- Sand and gravel
- Medium duty abrasive slurries
- In plant slurry transfer pumps
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Orion Series horizontal slurry pumps consists of two ranges, the H-range is designed for the most arduous industrial slurry pumping applications, and the M-range is made for abrasive duties and medium heads in general plant transfer applications.
Orion Series H-range
- Flow rates to 2 800 m³/h – 10 000 USGPM
- Heads up to 100 m – 330 ft
Orion Series M-range
- Flow rates to 5 000 m³/hr – 20 000 USGPM
- Heads up to 60 m – 200 ft
Typical applications
- Mining and mineral processing
- Hydrocyclone feed
- Mine refuse and tailings
- In plant slurry transfer pumps
- Industrial processing
- Coal and power plant ash
- Sand and gravel
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VASA HD Series horizontal slurry pumps are an excellent choise for applications where the smallest Metso MD Series or X Series pumps are too large.
Furthermore, VASA HD pumps are well suited for when a higher maximum pump operating pressure is needed.
- Flow rates to 1 000 m³/h – 4 400 USGPM
- Heads up to 55 m – 180 ft
- Maximum operating pressure 25 bar – 360 psi
Typical applications
- Mill discharge
- Hydrocyclone feed
- Tailings disposal
- In plant slurry transfer pumps
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Thomas Simplicity Series horizontal dredge pumps are designed for dredging large and abrasive materials. They allow maximum particle size passage while maintaining high efficiency.
The standard pumps can be configured for deck/hull mounting, or ladder/underwater mounting, and in either right hand or left hand rotation.
- Flow rates from 500 to 10 000 m³/h – 2 200 to 44 000 USGPM
- Heads to 75 m - 250 ft
Typical applications
- Dredging
- Sand and gravel
- Contract dredging
- Tailings
- Booster pump
- Sand waste pump
- Material transfer pump
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Horizontal slurry pumps, definition, types, and use
Horizontal slurry pumps, definition, types, and use
Horizontal slurry pumps are designed to handle liquids containing solid particles, making them the right choice in various industries such as mining, construction, and wastewater treatment. In this article, we will delve into the definition, types, uses, and advantages of horizontal slurry pumps.
What is an horizontal slurry pump
A horizontal slurry pump is a type of centrifugal pump specifically designed to handle heavy and abrasive slurries. Unlike standard pumps, which are primarily used for water or clean liquids, slurry pumps are constructed with robust materials that can withstand continuous contact with solids. The impeller of a slurry pump is specially designed to create a turbulent flow, ensuring efficient solids handling and preventing clogging.
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Horizontal slurry pumps play a crucial role in various industries, including mining, mineral processing, dredging, and wastewater treatment. In the mining industry, for example, slurry pumps are used to transport ore, tailings, and other mining by-products. These pumps are also commonly used in dredging operations to move sediment and gravel from water bodies.
Horizontal slurry pumps, functions, and characteristics
One of the key characteristics of horizontal slurry pumps is their ability to transport slurry horizontally through pipelines. This feature minimizes the need for manual labor and reduces maintenance costs. The pumps can be installed at a distance from the source of the slurry, allowing for efficient and convenient transportation.
Horizontal slurry pumps are known for their rugged construction and durability. They are designed to withstand the harsh conditions often encountered in industries where slurries are present. The pump casings are typically made of high-quality materials such as cast iron, stainless steel, or various alloys, ensuring long-lasting performance even in corrosive environments.
Efficiency is a key consideration in slurry pump design. The impeller, which is the rotating component responsible for creating the centrifugal force, is carefully engineered to handle the specific characteristics of the slurry. The impeller blades are designed to generate a turbulent flow, effectively moving the solids along with the liquid. This design prevents clogging and ensures optimal performance.
Different types of horizontal slurry pumps
Horizontal slurry pumps are available in a wide range of sizes and configurations to suit different applications. They can handle varying flow rates, pressures, and solids concentrations. Some pumps are designed for high-pressure applications, while others are optimized for handling large volumes of slurry. The most common types of horizontal slurry pumps include:
- End-suction slurry pumps. These pumps feature a single casing design and are suitable for applications requiring high flow rates and moderate pressure. End-suction pumps can handle large-sized particles and are often used in mining operations.
- Split-case slurry pumps. With a split-case design, these pumps offer easy maintenance and can accommodate larger impellers. They are commonly employed in industrial processes that involve large volumes of abrasive slurries.
- Submersible slurry pumps. These pumps are designed to operate underwater, making them ideal for dewatering pits and handling abrasive slurries in mining and construction sites.
Each type of horizontal slurry pump has unique features and advantages, ensuring that there is a suitable pump for every application. Understanding the differences between these types allows industries to make informed decisions when selecting a pump.
The right horizontal slurry pump
When it comes to end-suction slurry pumps, their single casing design provides several benefits. This design allows for easy installation and maintenance, reducing downtime and increasing operational efficiency. Additionally, the ability to handle large-sized particles makes end-suction pumps ideal for applications where the slurry contains solid materials.
On the other hand, split-case slurry pumps offer distinct advantages in industrial processes that involve large volumes of abrasive slurries. The split-case design allows for easy access to the impeller and other internal components, simplifying maintenance and reducing the time required for repairs. Furthermore, the ability to accommodate larger impellers enables these pumps to handle higher flow rates, making them suitable for applications that require efficient transportation of large volumes of slurry.
Submersible slurry pumps, as the name suggests, are designed to operate underwater. This feature makes them highly versatile and suitable for a wide range of applications. In mining and construction sites, these pumps are commonly used for dewatering pits, removing excess water from excavation areas, and handling abrasive slurries. The ability to operate underwater also minimizes the risk of pump cavitation, ensuring reliable and efficient performance.
It is important for industries to understand the unique features and advantages of each type of horizontal slurry pump. By doing so, they can make informed decisions when selecting a pump that best suits their specific application requirements. Factors such as flow rate, pressure, particle size, and the nature of the slurry should be carefully considered to ensure optimal pump performance and longevity. Furthermore, industries should also consider factors such as energy efficiency, reliability, and ease of maintenance when choosing a horizontal slurry pump.
In short, here’s the advantages of horizontal slurry pumps:
- Efficient solids handling
- Improved wear resistance
- Reduced downtime
- Cost-effective.
These advantages demonstrate why horizontal slurry pumps have become a vital component in various industries, helping improve operational efficiency and reducing maintenance costs.
Uses of horizontal slurry pumps
Horizontal slurry pumps find application in a wide range of industries due to their ability to handle tough liquids containing solids. These pumps are designed to efficiently transport abrasive fluids, making them an essential component in many industrial processes. In addition to their primary function of pumping slurry, horizontal slurry pumps offer several advantages that contribute to their widespread use.
One of the most common applications of horizontal slurry pumps is in mining operations. In this industry, slurry pumps are vital for transferring large volumes of ore slurries and tailings. They play a crucial role in transporting valuable minerals from the mining site to processing plants.
Another industry that extensively relies on horizontal slurry pumps is the construction industry. Construction sites often encounter excess water mixed with cement, sand, and other solid materials. Slurry pumps assist in dewatering these sites, effectively removing the water, and facilitating construction activities.
Wastewater treatment plants also heavily rely on horizontal slurry pumps for their operations. These pumps play a crucial role in transferring sewage sludge and wastewater through various treatment processes. The ability of horizontal slurry pumps to handle high concentrations of solids ensures that the sludge and wastewater are efficiently transported, contributing to the overall efficiency and reliability of the treatment plant.
The versatility of horizontal slurry pumps makes them a valuable asset in various industrial settings. Their robust design and ability to handle abrasive fluids contribute to increased productivity and reduced downtime.
In conclusion, horizontal slurry pumps are specialized centrifugal pumps that are designed to handle heavy and abrasive slurries. Their robust construction, ability to handle challenging liquids, and efficient transportation capabilities make them indispensable in industries where slurries are encountered. Whether it’s mining, dredging, or wastewater treatment, these pumps play a vital role in ensuring smooth operations and minimizing downtime.
Answers to common questions
Here’s a list of FAQ about horizontal slurry pumps:
Can you turn a horizontal pump vertical?
Turning an industrial horizontal pump in vertical is not recommended, as it can cause several problems and risks. Horizontal pumps are designed to operate in a horizontal position, where the suction and discharge nozzles are aligned with the piping system. Vertical pumps have different configurations and orientations, such as inline, cantilever, or submerged.
If a horizontal pump is turned vertically, it may affect the alignment, balance, lubrication, cooling, and performance of the pump. It may also increase the risk of cavitation, vibration, leakage, and damage to the pump and the piping system. Therefore, it is advisable to use a pump that is suitable for the intended application and orientation, rather than modifying a horizontal pump vertically.
How to align a horizontal pump and motor?
Horizontal pump alignment is the process of ensuring that the pump and the motor shafts are parallel and co-planar. This is important to reduce vibration, noise, wear and tear, and energy consumption. There are different methods of horizontal pump alignment, such as straight edge, dial indicator, laser alignment, etc. The general steps for horizontal pump alignment are:
How to reduce flow split case horizontal pump?
Flow split case is a phenomenon that occurs when the flow rate of a pump is lower than the design point, resulting in uneven distribution of the fluid across the impeller. This can cause vibration, noise, cavitation, and reduced efficiency of the pump. To reduce flow split case in industrial horizontal pumps, some possible solutions are:
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