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Top Eco Friendly Packaging Materials in

Recyclable Plastic

Recyclable plastic has been around for a while, and for good reason. Recyclable plastic packaging is durable and lightweight; however, it does come with a high carbon footprint compared to others on our list.

Some of the most commonly recycled plastics are:

-Polyethylene Terephthalate (PET):

This type of thermoplastic polymer resin is used to create fibers for clothing, food and liquid containers, and thermoforming for manufacturing. This is because PET is an inert material that is recognized by health authorities as a safe plastic. Like glass, PET is hygienic and generally resistant to bacteria and other microorganisms.

You’ll find PET in your plastic food containers, plastic water bottles, and in clothes and textiles made of recycled plastic.

-Recycled Polyethylene Terephthalate (rPET):

rPET is made from recycled and reprocessed PET plastic to make something new. The best thing about rPET is that it’s 100% recyclable, meaning that it can be reintroduced into the loop many times, decreasing the need for resource extraction and drastically reducing carbon footprint. The process of sorting, washing, and flaking reused PET to make new rPET requires much less energy (75% less) than creating virgin plastic.

Not only is rPET used to make new plastic bottles, but it can also be found in many different products such as activewear, outdoor gear, bedding, pet beds, and even stuffing for toys. Anything made of polyester can include recycled PET.

–Polypropylene (PP):

Another type of safe thermoplastics is PP Plastic. This type of recyclable plastic is approved by the FDA to be used in food containers, so you’ll find it in many applications, including packaging for food products, detergents, and other consumer goods. PP is also used to create automotive plastic parts and textiles.

Compostable Packaging

Compostable packages, also known as bioplastics, are made from natural materials, such as sugar cane and corn starch, that break down and return to the earth without leaving behind traces of toxic chemicals—making it a sustainable option for businesses that reduces waste and saves money. Compostable packaging materials are available in paper, cardboard, and plant based plastics.

However, not all compostable packages can be added to your compost pile at home. Some products are suitable for home composting, while others need commercial composting.

Home Composting VS Commercial composting.

Home composting is a great option for disposing materials without harming the environment. However, not all organic material can be completely decomposed at home. Some compostable foodservice packages need commercial composting. Materials accepted at commercial sites typically require higher composting temperatures than what’s safe to add to home compost piles. Moreover, if the compost comes from a commercial composting site, it can be resold and used as fertilizer.

The most popular two types of compostable packaging are PLA and CPLA

-Polylactic acid (PLA):

Polylactic acid is a type of polyester made from plant starch from corn, sugarcane, maize, cassava, or sugar beet pulp. All of these renewable sources have one thing in common—sugar. The sugar from these plant-based sources is fermented and turned into lactic acid, which is later made into polylactic acid.

One of the main environmental advantages of PLA over plastic is its life cycle. Starting from the manufacturing process, the carbon emissions associated with PLA production are 80% lower than that of other plastics. PLA is also biodegradable, which means it can decompose into the earth without leaving behind any harmful chemicals.

However, since it’s biodegradable, PLA can deform when exposed to heat, which means it can’t be left in the sun, or used in a microwave, or exposed to any source of heat.

Along with being one of the most popular materials used in desktop 3D printing, PLA is also used in compost bags, food packaging, disposable tableware, and loose fill packaging. As a fiber, PLA is used for disposable clothing, upholstery, diapers, and feminine hygiene products.

-Crystallized Polylactic Acid (cPLA):

cPLA is processed by applying high pressure and heat to PLA, chalk, and other biodegradable additives. This causes the material to crystallize, creating a harder product that’s less susceptible to heat degradation than regular PLA.

cPLA is commonly found in the lids of the disposable coffee cups you grab every morning before heading to work.

Corrugated Packaging

Corrugated packaging is made from corrugated paperboard. It is a strong, lightweight, and durable material that’s widely used in the packaging industry. Corrugated packaging is 100% recyclable. It is also biodegradable and compostable, making it an excellent choice for eco friendly sustainable packaging.

Corrugated packaging, such as cardboard, has a high resistance to crushing and tearing, making it ideal option for shipping boxes to protects all types of products during transport.

Almost all items which are shipped to a business or customers, use this most commonly used format of eco friendly packaging.

Kraft Paper

Like all paper, kraft paper is made from wood pulp, which is a renewable natural resource. Its sustainability comes from its eco friendly production process.

Krafts paper widely used in packaging because its high tear-resistance, its light weight, and its nature-themed aesthetic.

High tear-resistance:

Kraft paper is by far the strongest paper material used in packaging. Kraft paper is treated with minimum chemicals to help reserve its durability and strength. That way, it results in higher tensile strength, and it is less likely to tear or fray. Thanks to its strength and durability, Kraft paper can be reused several times before recycling it.

Lightweight:

Kraft paper is not only famous for high tear-resistance, but it’s also lightweight and doesn’t take up much space, which makes it beneficial to keep the shipping costs down.

Nature-themed product packaging:

One of the unique characteristics of kraft paper is its natural-colored coarse texture. It makes kraft paper the perfect representative of the nature-themed product packaging for any businesses selling natural and organic products.

With increasing demands for different colors, kraft paper is bleached to get other shades of its natural brown color. The bleaching extent is adjusted to bring out the natural brown kraft paper, creamy kraft paper, and black kraft paper. Light colors indicate that more bleaching is involved and thus the surface will turn out smoother.

Generally, it is best to print a single color on kraft paper to emphasize the natural texture of this special paper material. However, the kraft paper color will differ from batch to batch due to the different material sources and different times of harvesting during different weathers.

Kraft papers usually come in the form of paper sheets to fill a carboard box and secure its contents, or as paper bags that come in all shapes and sizes depending on their intended use.

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Reusable Packaging

Tin

As a primary raw material in the packaging industry, tin is 100% recyclable and sustainable. it is malleable and could be process and returned to the production cycle without losing its quality. When processed, tin could be welded into corrosion-resistant tin cans and containers.

Steel

Stainless Steel are eco friendly containers because they producer less carbon emissions when they’re produced, and they have a long-life span since they could be reused multiple times. When it’s time to be replaced, stainless steel could be recycled to start a new lifecycle.

Additionally, Stainless steel food containers and bottles are toxin free and they’re save to use with hot foods and beverages, which gives them an edge over other types of eco friendly materials.

Aluminium

Aluminium is the most cost-effective material to recycle, since it uses only 5% of the energy needed to make it from raw materials. In addition, all the leftover scraps from the production process could be melted down and become reusable again and again. This is why aluminium is one of the best alternatives in the market for any single-use packaging solution.

Aluminium trays are perfect solution for storing and preserving all types of foods because aluminium provides a 100% water and gas resistance. Moreover, it’s corrosion resistant to substances in the pH range from 4 to 9.

Glass

Glass is made of 4 main ingredients: sand, soda ash, and limestone. Nonetheless, glass packages are 100% recyclable and can be endlessly recycled with no loss of quality. Glass jars, bottles, and other types of glass containers can all be reused or repurposed in a variety of ways

Consumers always have brilliant ideas to reuse glass containers, such as DIY crafts and projects, storage containers, a vase, a drinking glass, or a bottle to store your freshly squeezed orange juice.

Whichever way you reuse your glass containers, make sure you sanitize the glass between each use.

Bubble Wrap

Bubble wrap has always been an essential material for protecting fragile products while moving or delivering them. When their purpose is done, they could be stored and reused again! If the sheet is still in perfect condition, it could be used once more to move your fragile objects. But if it has takes a few hits, there are plenty of other ideas to reuse it. It could still be used to insulate your home or your plants, or line your grocery bag to protect any breakable or squishable goods. If all else fails, it’s a great way to relief your stress or entertain your children.

Glassine packaging

Glassine is a paper-like recyclable and compostable material made from wood pulp. It is FDA approved to come in contact with food, making it the best packaging choice for baked goods and confections. Glassine is also grease and moisture resistant, but not waterproof. That way it’ll keep your baked goods fresh and prevent moisture caused by condensation.

Mushroom packaging

Mushroom Packaging is a 100% biodegradable and compostable packaging solution. Mushrooms can be grown in weeks with food wastes, which makes them a renewable source.

Mushroom packages are extremely strong and versatile. Manufacturers are now using it to create everything from containers, to insulation, to packing peanuts.

Green Cell Foam

Green Cell Foam is a natural material. It’s made of non-GMO cornstarch, which leaves it with a 12-month lifecycle. Green cell foam is biodegradable, comostable, water-soluble, and dissolves in 1 minute when subjected to heat. All of which make it easy to decompose in moist soil in your backyard.

Green Cell Foam is used to package a wide variety of products, including electronics, aircraft parts, perishable foods, temperature-sensitive pharmaceuticals, and so much more.

Cellulose packaging

Cellulose is a natural renewable resource derived from wood or plants. Because its natural, cellulose makes a great biodegradable and compostable material. As an F&B business, cellulose is the key to help your business go green. Cellulose packaging is strong, durable, and it can be printed to create custom packaging for your business.

One of the famous uses of cellulose packaging is cellulose coffee pods and cellophane. Cellophane is an oil and moisture resistance, clear, thin plastic-like material that is used to store and display food items. You’ll usually find nuts, baked goods, and other greasy foods wrapped in cellophane to help preserve them.

Seaweed packaging

Seaweed is a natural renewable resource than can be grown in fresh or salt water and requires no additional media for growth. The nutrients and fibers in seaweed not only make it a great eco friendly packaging material, but it’s also used to explore innovative edible packaging options.

Seaweed packaging material is made from dried and shredded seaweed. It is biodegradable, recyclable, and can be reused for several times before needing replacement. Moreover, seaweed packaging material is also compostable and can be used as a soil amendment or mulch.

Seaweed is non-toxic, odorless, and does not leach chemicals into the food that’s wrapped in it. It is flexible, yet strong, making it ideal for wrapping delicate goods.

10 Tips to Promote Environmentally Friendly Packaging

Use sustainable packaging materials that can be repurposed

Using sustainable packaging makes it easier for your customers to repurpose the material and keep in use for longer. Being mindful of the material you use, and its lifecycle, should be the first step for all brands that use eco friendly packaging.

Use more recycled materials than virgin ones.

The longer you can keep materials in use, the better for the environment. The more recycled material you use, whether it’s plastic or paper, the less new resources you’re using from the planet and the less pollution you’re creating when manufacturing new material.

Use fewer packaging and stick to one material.

With fewer components in your packaging, you’re using less resources, less space in shipping, and putting less burden on the customers for disposal. When designing your unboxing experience, try to use the least amount of packaging you can to ship your product safely. Remember that the less material you use, the better.

Also, don’t mix materials together. When paper and plastic, or even two types of plastic, are fused together, they are no longer recyclable because the layers can’t be separated in sorting. Stick to packaging pieces that are made entirely of paper or the one type of plastic to keep your packaging eco friendly and sustainable.

Reduce the size of your packaging and ship items in bulk

Smaller package means less shipping costs, material costs, resources, and emissions when you ship to the warehourse or your customers. There are two strategies when choosing the size of your package. The first one is to have a wide range of sizes to optimize for different product assortments. The second strategy is to have only a few packaging sizes that fit most of your products.

The green option depends on your product line and order patterns. You first need to estimate how much air, aka free space, you’re shipping. Then, you either lose a few inches on your bags, boxes, or mailers, or you could switch to the other strategy to make optimize your sustainability.

For eco friendly packaging, ship your orders in bulk to decrease the carbon emissions from your means of transportation—of course, the less emissions, the better.

Avoid over-packaging throughout the supply chain

There are dozens of touchpoints in your supply chain for both, the product and the packaging. Throughout these touchpoints, products are bagged, baled, or bundled before they are delivered, often using additional packaging. These layers are added to keep your product clean, safe, and organized, but there are often chances you don’t need that much packaging.

Work with wholesalers to reduce individual shipments and limit return shipping

If this option fits your business, opt for working with wholesalers instead of individual shipments. that way people will be able to see and easily purchase your product without the individual shipments of online businesses. You, as a business owner, will be able to sell more, get fewer returns, and reduce the carbon print of your brand.

Offer a returns program for your empty product containers

Many brands now offer a returns program for empty containers at their store as part of being eco friendly and sustainable. Instead of laying the burden of recycling empty containers on their customers, they encourage their customers to bring back the empty containers to the store and get free gifts bags, free coupons, or even free samples in exchange for helping them become an eco friendly business.

Share disposal and recycling best practices.

Help the consumer recycle your recyclable packaging. Start with identifying your materials by using symbols on your package. Better yet, include a link or QR code to a page on your site where you break down disposal details about each piece of your eco friendly packaging. Maybe even give people ideas for reuse. This is a great way to take more of the disposal burden away from your consumers and build social responsibility and customer loyalty for your brand.

Use compostable packaging and mailers

Recently, a few brands starting offering compostable and biodegradable cornstarch packaging, including boxes, mailers, and labels, to replace traditional, hard to recycle packaging materials.

Plan ahead to avoid air freight.

Air freight shipments emit much more emissions that road, rail, or ocean freight. To avoid air freight, plan to send your shipment a few days before the necessary order date for Standard Delivery. This allows time for the package to be delivered without needing speedy, yet very polluting, air freight

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