Single Seat vs Cage Guided Globe Control Valve - Weldon Valves

What is a Globe Control Valve?

A globe control valve is a type of valve designed to regulate the flow of process fluids in a pipeline. It operates using a linear motion mechanism, where a closure member (such as a plug or disc) moves into and out of a seating surface to control the flow. The valve body is characterized by a globular-shaped cavity around the port region, which gives it its name. Globe control valves are widely used in industrial applications to manage flow rates, pressure, and temperature in various processes. They are often paired with an actuator assembly to automate their operation.

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One of the key features of globe control valves is their versatility. Many single-seated valve bodies incorporate a cage or retainer-style construction. This design serves multiple purposes: it retains the seat ring, guides the valve plug, and allows for the customization of flow characteristics. By changing the trim parts, the valve's flow characteristics can be modified to achieve reduced-capacity flow, noise attenuation, or the reduction or elimination of cavitation. This adaptability makes globe control valves suitable for a wide range of industrial applications.

Single Seat Globe Control Valve

A single-seat globe control valve is a type of globe valve that features a single plug and seat arrangement. The trim (the internal components that control flow) is interchangeable within the valve body, allowing for customization to suit different process requirements. By replacing the trim components, the valve can be adapted to handle various types of liquids and process conditions.

Single-seat globe control valves are among the most commonly used control valves due to their simple structure and reliable performance. They are particularly well-suited for applications requiring tight shut-off and precise flow control. These valves are capable of handling a wide range of fluid services, including liquids, gases, and steam. The maximum flow rate can be controlled by adjusting the size of the plug and seat ring, while the fluid characteristics can be fine-tuned by modifying the shape of the plug's curved surface.

Single-seat globe control valves are ideal for applications where leakage must be minimized, such as in high-pressure or high-temperature systems. However, they are less suitable for applications with high-pressure drops due to the unbalanced forces acting on the plug.

Single-seat globe control valves have a straightforward design, making them easy to maintain and repair. The valve body typically features a single plug and seat arrangement, which simplifies the internal structure. However, this design also results in significant unbalanced forces when the valve is exposed to high-pressure fluids. The fluid pressure acts on the entire area of the plug, creating a large unbalance force that must be counteracted by the actuator. As a result, single-seat valves have lower allowable pressure drops compared to valves with balanced trim designs.

Despite this limitation, single-seat globe control valves are widely used in applications where tight shut-off is critical. Their simple structure and ease of maintenance make them a popular choice for many industrial processes.

Cage Guided Globe Control Valve

A cage-guided globe control valve is a type of straight-stroke control valve that features a cage structure to guide the plug and control flow. Like single-seat valves, the trim in cage-guided valves is interchangeable, allowing for customization to meet specific process requirements. The cage-guided design is particularly effective in high-pressure drop applications, where it helps reduce the effects of cavitation and noise.

The cage structure also provides excellent interchangeability, enabling users to achieve different flow characteristics by replacing the cage. This flexibility makes cage-guided valves highly versatile and capable of delivering precise control in demanding industrial processes.

Cage-guided control valves are commonly used in sizes ranging from 1 to 12 inches and are typically paired with a standard diaphragm-type actuator. They are suitable for a wide range of industrial applications, including those involving high-pressure drops, cavitation, and noise. The valve's metal seat allows it to operate in temperatures ranging from -196°C to +538°C, while a soft seat extends the temperature range to -45°C to +200°C.

These valves are ideal for processes that require precise flow control, noise reduction, and cavitation mitigation. Their ability to handle high-pressure drops makes them a preferred choice for applications in industries such as oil and gas, power generation, and chemical processing.

The cage-guided control valve features a balanced design, which sets it apart from single-seat valves. The cage structure includes balance ports that help reduce the unbalance force acting on the plug. This design allows the valve to be paired with a smaller actuator, making it more efficient and cost-effective.

One of the simplest cage-guided valve designs is the twin-seat structure, which is suitable for applications where leakage is not a critical concern. However, for applications requiring tight shut-off, the cage-guided single-seat control valve is the preferred choice. This design incorporates a sliding seal between the plug and the cage, preventing upstream fluid from leaking into the downstream system. As a result, cage-guided single-seat valves offer both tight shut-off capabilities and balanced performance.

Comparison: Single Seat vs Cage Guided Globe Control Valve

1. Design and Structure

Single Seat Globe Control Valve: Features a simple design with a single plug and seat arrangement. The trim is interchangeable, allowing for customization of flow characteristics. However, the single-seat design results in significant unbalanced forces, limiting its suitability for high-pressure drop applications.

Cage Guided Globe Control Valve: Incorporates a cage structure to guide the plug and balance the forces acting on it. The cage design reduces unbalance forces, allowing for the use of a smaller actuator. The trim is also interchangeable, providing flexibility in flow characteristics and performance.

2. Performance

Single Seat Globe Control Valve: Offers tight shut-off capabilities, making it ideal for applications where leakage must be minimized. However, its performance is limited in high-pressure drop scenarios due to the unbalanced forces acting on the plug.

Cage Guided Globe Control Valve: Excels in high-pressure drop applications, where it effectively reduces cavitation and noise. The balanced design allows for precise control and efficient operation, even in demanding conditions.

3. Applications

Single Seat Globe Control Valve: Best suited for applications requiring tight shut-off and precise flow control in low to moderate pressure drop scenarios. Commonly used in industries such as water treatment, HVAC, and general process control.

Cage Guided Globe Control Valve: Ideal for high-pressure drop applications, such as those found in the oil and gas, power generation, and chemical processing industries. Its ability to handle cavitation and noise makes it a versatile choice for demanding processes.

4. Maintenance and Interchangeability

Single Seat Globe Control Valve: Easy to maintain and repair due to its simple design. The interchangeable trim allows for customization, but the valve's performance is limited by its single-seat structure.

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Cage Guided Globe Control Valve: Offers excellent interchangeability, with the ability to achieve different flow characteristics by replacing the cage. The balanced design reduces wear and tear, resulting in longer service life and lower maintenance costs.

Both single-seat and cage-guided globe control valves have their unique advantages and limitations. Single-seat valves are ideal for applications requiring tight shut-off and precise flow control in low to moderate pressure drop scenarios. Their simple design and ease of maintenance make them a popular choice for many industrial processes.

On the other hand, cage-guided valves are better suited for high-pressure drop applications, where they excel in reducing cavitation and noise. Their balanced design allows for precise control and efficient operation, making them a preferred choice for demanding industrial processes.

Ultimately, the choice between single-seat and cage-guided globe control valves depends on the specific requirements of the application. By understanding the strengths and limitations of each type, engineers and operators can select the right valve to optimize their processes and achieve reliable performance.

The control valve plays a considerable role in establishing and maintaining an efficient process. When selecting among the available options, be sure to evaluate how the control valve’s features match the application’s fluid requirements in terms of versatility, stable flow control, ability to handle a range of flows and connectivity for remote monitoring. Also look for characteristics that make it easier to maintain. Of the available options, rotary valves and linear angle valves offer widespread applicability. 

Process control valve basics

Control valves alter fluid flow by varying the size of the flow passage as directed by a signal from a controller. This enables the direct control of flow rate and the consequential control of key process parameters, including pressure, temperature and liquid level. 

Several major types of control valves are available; each has pros and cons and may be most appropriate for different applications. Finding the valve that works best for a specific application is a challenge. Key considerations regarding technical specification include the level of control offered, resolution achieved and the valve’s delivery time. Maintenance and longevity should also be considered. Several factors come into play during selection, including the need for application-specific knowledge and expertise, economic restrictions, plant outage schedules and maintenance plans over the life of the valve.  

Options available

Linear globe valves are used for their versatility to regulate flow over a wide range, ability to mitigate noise and because they offer easier access to valve internals during maintenance. They typically consist of a disk or cylindrical plug element with a stationary ring seat in a generally spherical body. Globe valves include stem-guided, cage-guided and top- and bottom-guided varieties. Stem- and top/bottom-guided valves are better suited for general industrial and less-aggressive applications. Cage-guided valves tend to be more costly, but perform in a broader scope of applications and have more flexibility to incorporate noise or cavitation mitigating features. All varieties may be controlled by electrical, pneumatic, manual or hydraulic means of actuation. 

Linear angle valves are similar to globe-style valves, but are better suited for the most severe applications with large flow rates, noise and flashing, since the mitigating technology can be more efficiently sized and integrated into the plant system. Stem-guided and cage-guided options are offered and actuation is typically pneumatic or hydraulic due to the high internal forces and rapid response necessary in these applications. 

A linear three-way control valve has one inlet and two outlets or vice versa and is used in industrial applications. This enables mixing of liquids from two pipes into one pipe, or separating water from one pipe into two pipes. Typical applications include air-handling units, water chillers, boilers and fan coils. This option is usually offered in stem-guided and cage-guided options. It is typically not used for the most severe applications, but rather to control the amount of flow or pressure in one section of the piping system with respect to another. 

Finally, rotary valves use the rotation of a passage or passages in a transverse plug to regulate the flow of liquid or gas. Rotary valves have a wide range of applicability, depending on the technology incorporated in the internals. Globe and even angle valves have a relatively torturous flow path, which requires more pressure drop to achieve a given flow, all other parameters being equal. A rotary valve can offer an inline, less torturous path, while still providing similar flow control, rangeability and resilience in severe-system conditions. Its layout provides inherent benefit in situations where the working fluid contains solids and cleanliness cannot be maintained. These conditions would have a severe impact on globe or angle valve performance. 

Table 1 provides a general overview of the typical applications for which each control valve type is most suited. Rotary valves offer by far the most widespread applicability; linear angle valves are also appropriate for a wide range of applications.   

Other factors affecting control valve selection

Industry and country standards, including American Society of Mechanical Engineers (ASME), Canadian Registration Number (CRN), Pressure Equipment Directive (PED) and American Petroleum Institute (API), among others, can affect the suitability of certain valve selections. In addition, selection of the control valve for an application is affected by varying customer expectations — end users, engineering-procurement-construction (EPC) contractors and installation contractors have varying priorities in selection criteria. Of these points of view, the most important is the end user, who wants a control valve that provides the required control with the highest ease of use and maintenance over the valve’s life. 

Features to look for in a control valve

During the selection process, look for and evaluate how the options under consideration meet these key features:  

1. Versatility and ruggedness — Can the valve handle the full breadth of conditions between the minimum and maximum specified conditions? Is it robust enough to withstand upset conditions? Does it offer long service life without maintenance?
2. Works equally well on clean, dirty, viscous, corrosive, abrasive, high pressure/temperature fluids liquids and gases — Standardization across the install base helps with maintenance requirements and spare parts inventory. Adding filtering and cleaning of the working fluid in a system is good practice, but it also increases maintenance of those filters, which must be considered in system design.
3. Stable flow control — Consistent control in all conditions is critical. Inconsistency in control will lead to production downtime and loss of product.
4. Meets appropriate linear, equal percentage or other control characteristics — Different process conditions require: different control characteristics. Know the characteristics required and evaluate and confirm the control valve meets them.
5. Rangeability — Make sure the valve can handle all flow changes in the process.
6. Connectivity to a building/process management system — Remote monitoring and control is critical to processing applications. Ensure the valve is compatible with the building/process management system.

Features to ensure proper control valve maintenance 

In addition to selecting valves that meet the criteria discussed above, it is crucial the valves have features that ensure proper maintenance. Here are the key features to look for: 

• Self-aligning seat ring for tight shutoff, no shimming or hardened materials
• Access to the packing for inspection and adjustment
• Splined or coupled shaft connections that allow ease of connect/disconnect from actuation
• Blowout-proof shaft protection
• Enclosed and self-purging actuator linkage
• Ability to work on the valve without having to remove the body from the system
• The valve’s ability to maintain tight shutoff to minimize loss of working fluid when it is not needed downstream of the valve. Keep in mind that control valves are not isolation valves, so do not use them in lieu of proper isolation valves for plant safety.

Rotary valve versatility

With a high range ability of 100-to-1 turndown, and a small footprint, rotary control valves offer a larger flow coefficient (Cv) than the standard globe style valve.  

For example, Figure 1 shows a rotary valve used in a pulp and paper application that is designed to handle corrosive and erosive mediums and fiber at the same time. The geometry and operation of the stem-plug is such that it can operate under the harshest conditions, even shearing off material, while handling anything flowing through it, from sludge-like material to sand and small debris. Maintaining performance in this application with a globe valve will be much more difficult, and may require additional maintenance or compromise in other performance parameters. 

The valve in Figure 1 uses an efficient straight-through flow design that allows for a much lower cost per Cv than conventional globe-style control valves. Large-shaft diameters machined of high-strength materials provide the torsional and flexural rigidity required under high operating pressures. 

A globe-style valve would require additional pressure drop for a given flow condition, driving the valve size larger, and the difficult flow conditions can cause faster wear and tear of the internals. 

Consider a rotary control valve

While many options work for specific applications, and globe or angle valves are highly versatile, a rotary control valve can improve on key application challenges that would otherwise result in oversizing the valve and increased maintenance. This allows for reduced plant costs and reduced stocking requirements. (See Table 2 for benefits and advantages of rotary plug control valves.)   

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