Three minutes to understand the types of Corrugated board ...

With the development of automation equipment, the improvement of conveyor system may be related to the revolution in management of enterprises and will also affect the production efficiency of enterprises to a great extent.

Goto Bluemaxim to know more.

So, how to choose and buy a modern conveyor system to improve your competitiveness and get a “Third source of profit”?

In the corrugator production process, the biggest advantage of modern conveyor system is that automation equipment replaces manual operations.

The conveyor system should meet the following functions:

1. Fast and accurate, shorten the process time

2. Save manpower and material resources

3. Easy to manage and identify 

Before improved conveyor system, let's understand the basic form of conveyor system. Cardboard conveyor system is divided into the following two forms: 

The first is part conveyor. 

This form is applied to the cardboard conveyor that needs to be packaged after coming out of the hanging basket of the production line.

This form mainly requires the configuration of a transfer car and multiple packaging tracks, which are converted to pallet transportation after packing. 

The second is the complete conveyor.

this form is applied to the place where the space is big enough. This form mainly requires the configuration of automatic ground rail and transport conveyor system, its advantages are high degree of automation, less operators, can greatly reduce labor costs. However, this kind of form requires a large site area and requires a large investment.

It is roughly divided into the following types.

1.Corrugator take-off

Plastic chain conveyors for corrugator discharge

The handling system receives the production data form the corrugator and from the planning system, in order to prepare the loading units, and to move them, the full-surface plastic conveyors ensure the fast and gentle discharge of all stack qualities from the stacker of the corrugator. up to the converting machines.

2.WIP

Work in process area

A shuttle car is feeding the WIP with the board which is coming out from the take- off area, and another shuttle car is feeding the converting machines. The shuttle cars are running at high speed to achieve the performance of the corrugator and converting machines. The lines of the WIP, are designed of different sizes according to the production mix of the converting side.

3.Prefeeder 

Manual handling

Full-automatic

Infeed line for Jumbo machine can be made using blue belt conveyors or roller conveyors. In case of so wide sheets the reasons of stability improvement or elephant foot reduction don’t make a lot of sense, but many time the customers prefers blue belt because it is becoming more and more popular. Blue belt choice is basically valiant, even if the stacks of board are handled with pallet underneath. The line operates automatically in the way to accumulate as much board as possible, and in order to separate the pile just upstream the pre-feeder.

4. After Conversion machine conveyor

The finished products are quickly transported to the warehouse or loaded and shipped by transport car, or the semi-finished products are considered according to the site situation whether it is necessary to install a turntable to change direction to adapt to the next process. The next process is processed and transported to the warehouse

4.Finished goods warehouse

Plastic chain conveyor for the finished goods transport

If you are looking for more details, kindly visit Corrugated Conveyor Belt.

Additional reading:
8 Types of Magnesium and Their Benefits - Verywell Health

Gentle transport of the stacks in the finished goods area. Plastic chain conveyors are used for the gentle transport of corrugated board stacks, whether as finished goods on pallets or without pallets.

Stereoscopic warehouse

High-bay warehouses are especially efficient automated storage systems in a compact design allowing an optimal space utilization and having a high storage density at the same time. 

5.etc.

Note:

Above is conveying system in the general application of the corrugated board factory, due to the different countries of different stages in the development of the market will have different needs, different needs make different factory, different factories need conveyor system intelligent level is not the same, different factory have different structure, building structure is different corresponding conveyor is put.

Therefore, one article cannot finish all the conveying equipment, conveying system is a highly customized equipment, which needs to be adjusted according to the above different situations, and fully understand the needs of customers and process and the situation of the site to customize the efficient conveying system to help the factory improve efficiency and "create third profits".

Know more:

Next up:

The Next article will do a detailed introduction to each part the advantages and disadvantages of corrugated board conveyor system. and how to customize the conveying system. and whether you need conveying systems to improve efficiency...

Automation is so ubiquitous in the modern industrial complex that we sometimes forget what things used to be like. Take the food processing industry, for example. At one time, workers had to pluck every apple, fill every sausage, and stuff every bag of bread rolls. Now, machines take care of a significant percentage of food processing tasks.

For the most part, automation in food processing is a blessing; it’s what allows food manufacturers to create enough food to feed entire nations. There are some drawbacks, however. Let’s take a deeper look at the pros and cons of automated conveyors in food processing.

What Is Food Processing?

Before we can cover how automation has changed the food industry, we need to explain what food processing is. In short, food processing comprises all the tasks related to food preparation for consumers. It can cover any or all of the following tasks:

• Harvesting
• Cleaning
• Sorting
• Portioning
• Cooking
• Baking
• Dehydrating
• Coating
• Freezing
• Packaging
• Shipping

The Processing of an Apple

Let’s go back to the apple example. While food production includes the stages of planting and growing the apples, processing really begins when machines harvest the apples. Different machines then sort the apples into those that will go to grocery stores and the ones that will receive further processing.

Typically, whole apples are frozen before being sent to grocery stores so that they can better endure the long journey—that’s one kind of processing. The apples that go on to become packaged apple slices, applesauce, and dried apples go through other types of processing, most of which happens by machine.

Conveyors in Food Processing

It’s not an overstatement to say that modern food processing couldn’t exist without automated conveyor systems. You may not realize it, but a bushel of apples is heavy. Conveyors take on the weight without complaint, sorting products and transporting items over long distances much more efficiently than people could. Below are some of the other major benefits of automated conveyors in food processing.

Larger Volume Processing

To elaborate on the point above, conveyor belts are far more efficient than people when it comes to moving products. A person might be able to carry a box of food from one end of a warehouse to the other in a few minutes. A conveyor system can carry hundreds of boxes at the same time so that new boxes arrive at their destination every second. Plus, conveyor belts don’t need to take breaks.

Better Treatment of Staff

Because conveyor belts can take on much of the physical labor, workers in food production can have more meaningful roles. This could mean supervising the machines or doing quality checks instead of walking up and down the cement floors of a warehouse doing the same task over and over. This leads to fewer workplace injuries and a happier workforce.

Improved Sanitation

One of the most important reasons to use automation in food processing is to minimize or eliminate the need to have people touching someone else’s food. Every time we touch a food product, there’s a chance of biological contamination. Contaminated food doesn’t last as long, and it can make people sick.

Finished Food Products

Thanks to the power of conveyor belts, food processing plants can create finished food products that are ready for consumption. Whether they’re transporting tortillas, chips, granola bars, or bread, conveyor belts make it possible to save consumers time in the kitchen. Think of how different things would be if you had to make a loaf of bread every week in order to have sandwiches for lunch!

The Drawbacks of Food Conveyors

While the advantages of using automated conveyors in food processing are many, there are also some negative aspects. Most food manufacturers continue to use food-grade conveyors, but these are the risks they must contend with.

Contamination and Carryback

Carryback is a term used in the belting industry to describe particles and debris that stay on the conveyor belt after the product moves on. Food has the ability to leave a lot of carryback on a conveyor belt, including crumbs, oils, grease, odors, and bacteria. Carryback is the reason why food packaging must state when a product is made in the same facility as a common allergen, like peanuts. For some people, even the dust from a peanut shell is enough to set off an allergic reaction.

Intense Belt Cleaning

Because of the dangers of carryback and contamination, food manufacturers must follow strict belt cleaning guidelines. These regulations require that belts be exposed to heat and antibacterial cleaners to ensure they don’t harbor bacteria. The rules also promote cleaning to remove oils and residue that, while harmless themselves, might collect bacteria.

Larger Outbreaks

When so much food is in once place and touching the same equipment, contaminations can have a much larger impact. That’s why it’s so important to prevent these issues from happening in the first place. When you see stories on the news about bacteria outbreaks that reach across multiple states, it’s because of the sheer volume of food going through some conveyor systems.

How To Choose Food-Grade Belting

If you have any hope of staying competitive in today’s market, there’s no way to avoid using conveyors in food production. That means you can’t really avoid dealing with the risks posed above. However, you can protect yourself and your consumers by rigorously following all sanitation regulations. You can also choose higher-quality belting.

Useful Belt Coatings

Texas Belting and Supply offers food-safe belting with special coatings. Some coatings include:

• Animal oil resistance
• Vegetable oil resistance
• Low moisture absorption
• Heat resistance
• Bacteria resistance
• Static resistance
• Cleaning solvent resistance

These coatings give your conveyor belts an edge when it comes to sanitation. Oil resistance makes it harder for grease and residue to stick to the belt, which speeds up the cleaning process. Solvent resistance means that you don’t have to worry about using professional-grade cleaners to remove food stains and bacteria.

Finding a Food Grade Belting Supplier

If you’re shopping for new, long-lasting belting to put on your conveyor system, check out our collection at Texas Belting and Supply. We carry dozens of different types of food-safe conveyor belts, many with the special coatings listed above. We even have light-duty belts for air slide conveyors and high-temp belts for baking applications. Not sure which type of belting is right for your needs? Just give us a call or send us an —we’re happy to help.

Contact us to discuss your requirements of Cement Conveyor Belt. Our experienced sales team can help you identify the options that best suit your needs.