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Your Position: Home - Aluminum Composite Panels - 10 Questions You Should to Know about Coating aluminum coil for medical equipment

10 Questions You Should to Know about Coating aluminum coil for medical equipment

Author: Ruby

Aug. 04, 2025

130 Common Questions & Answers About Aluminum

1.What is an aluminum rod used for?

Aluminum rods are used in various applications due to their strength-to-weight ratio, corrosion resistance, and recyclability. Common uses include:

Overhead Transmission Lines: Aluminum wire rods, renowned for their strength and flexibility, are extensively utilized in the construction of overhead transmission lines, facilitating efficient electricity distribution over long distances. the conductors such as AAC, AAAC, and ABC, which are widely used in the electrical industry.
Fasteners: Aluminum’s favorable mechanical properties make it an ideal choice for manufacturing fasteners such as nuts, bolts, and screws, ensuring robust connections in electrical infrastructure.
Transformers: Aluminum’s lightweight nature makes it a preferred material for manufacturing transformer windings, enabling the construction of efficient transformers for voltage regulation in power distribution networks.
Underground Cables: Aluminum wire rods are employed in the production of underground cables, catering to urban infrastructural requirements with their durability and corrosion resistance.
Deoxidation: Aluminum Rod 12 is utilized in the steel industry for deoxidation purposes. Deoxidation is a critical step in the steelmaking process aimed at removing oxygen from the molten steel. The presence of oxygen in steel can significantly alter its mechanical properties, rendering it brittle and less flexible. Aluminum serves as one of the most common deoxidizers for steel. With its high affinity for oxygen, aluminum effectively reacts with the oxygen present in the molten steel, forming aluminum oxide (Al2O3). While this aluminum oxide remains as an impurity in the steel, it does not have detrimental effects akin to free oxygen.

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2.How strong is an aluminum rod?

The strength of an aluminum rod depends on the alloy and temper used. While common grades like and offer good strength for their weight, they are not necessarily stronger than steel overall. Aluminum rods will bend under sufficient force.

3.Are aluminum rods strong?

Yes, aluminum rods can be strong relative to their weight, making them suitable for applications where lightness is crucial. However, they might not be the strongest option in all situations.

4.Are aluminum rods better than steel?

The choice between aluminum and steel depends on specific application requirements. Aluminum offers weight savings, while steel provides higher overall strength. The best option varies based on the application’s needs.

5.Can you use aluminum rods on steel?

Yes, aluminum rods can be used alongside steel. However, precautions should be taken to prevent galvanic corrosion, a type of corrosion that occurs when dissimilar metals are in contact with each other in the presence of an electrolyte like moisture.

6.Do aluminum rods rust?

No, aluminum rods themselves do not rust. They develop a thin oxide layer that protects the metal from further oxidation, making aluminum suitable for outdoor applications.

7.What metal never rusts?

While no metal is completely immune to corrosion, some metals like gold and platinum are highly resistant to rust.

8.Does aluminum react with water?

Aluminum does not significantly react with water at room temperature due to the protective oxide layer. However, under specific conditions like high temperatures or exposure to strong acids/bases, it can react.

9.Is all aluminum rust-proof?

While aluminum resists rust due to its oxide layer, it can corrode under specific conditions such as saltwater exposure or prolonged contact with other metals.

10.Why can’t you put aluminum on steel?

You can put aluminum on steel, but precautions are needed to prevent galvanic corrosion. Dissimilar metal contact can accelerate corrosion. Specialized fasteners or isolation techniques can mitigate this.

11.Can you bend aluminum rod?

Yes, aluminum rods can be bent, especially compared to steel. The ease of bending depends on the thickness, temper, and alloy of the rod.

12.Why can’t aluminum be welded?

Aluminum can be welded but requires special techniques due to its high thermal conductivity. Regular welding methods may result in burning through the metal.

13.Are titanium rods worth it?

Titanium rods are stronger than aluminum but more expensive. They’re ideal for applications requiring high strength-to-weight ratio and corrosion resistance, like aerospace.

14.What grade is aluminum rod?

Aluminum rods come in various grades (alloys) with different properties, such as (good strength and workability), (high strength), and (excellent corrosion resistance).

15.What is the strongest rod?

The strongest rod material varies depending on specific requirements. Steel offers high overall strength, while titanium provides excellent strength-to-weight ratio. Advanced composites may offer even greater strength.

16.Can aluminum be as strong as steel?

No, steel generally offers higher overall strength than aluminum. However, aluminum can provide good strength for its weight, making it valuable in weight-critical applications.

17.Are aluminum rods weak?

Aluminum rods are not necessarily weak but offer lower overall strength compared to steel. However, they provide weight savings, making them suitable for certain applications.

18.What is the strongest metal rod?

The strongest metal rod depends on specific requirements such as tensile strength, compressive strength, or strength-to-weight ratio.

19.What is the weakest metal?

Weakness depends on the type of stress applied. Alkali metals like lithium are soft, while lightweight metals like magnesium may be weak in tension.

20.What is the strongest metal on earth?

High-strength steel alloys and advanced composites may exceed titanium’s strength in certain aspects.

21.Is aluminum bulletproof?

No, aluminum is not bulletproof due to its low density and hardness. It can be used in non-critical components in firearms.

22.How strong is pure aluminum?

Pure aluminum is relatively soft and weak compared to its alloys. Alloying significantly improves its strength and other properties.

23.What are 2 weaknesses of pure aluminum?

Pure aluminum has low strength and a lower melting point compared to alloys.

24.Will aluminum rod bend?

Yes, aluminum rods can bend under sufficient force, depending on factors like thickness, alloy, and temper.

25.Is aluminum as strong as titanium?

No, aluminum is not as strong as titanium overall.

26.How thick is aluminum rod?

Aluminum rods come in various thicknesses depending on the application’s requirements.

27.Is or aluminum stronger?

aluminum is generally stronger than but may be less workable.

28.How strong is 5mm aluminum?

The strength of 5mm aluminum depends on the specific alloy, but it wouldn’t be suitable for extremely high-stress applications.

29.Is T6 stronger than steel?

No, T6 aluminum is not generally stronger than steel.

30.Can steel touch aluminum?

Yes, but precautions should be taken to prevent galvanic corrosion.

31.Does aluminum crack easier than steel?

Aluminum, especially certain alloys, can be more prone to cracking under certain conditions.

32.Can steel touch aluminum?

Yes, but precautions should be taken to prevent galvanic corrosion.

33. Does aluminum crack easier than steel?

Aluminum, especially certain alloys, can be more prone to cracking under certain conditions.

34. Can you weld aluminum?

Yes, but it requires special techniques and equipment due to aluminum’s high thermal conductivity

35.What is the typical diameter range of aluminum wire rods used in industrial applications?

Aluminum wire rods typically range in diameter from 9.5 mm to 25 mm, with variations depending on specific industry requirements.

36.Is titanium rod strong?

Yes, titanium rods offer high strength and low weight.

37.Are longer rods stronger?

Not necessarily; strength depends on various factors like material properties and design.

38.What are the primary alloying elements added to aluminum wire rods for enhancing mechanical properties?

Common alloying elements added to aluminum wire rods include copper, magnesium, silicon, and zinc, which improve strength, corrosion resistance, and conductivity.

39.Which is stronger, aluminum or titanium?

Titanium is generally stronger than aluminum.

40.What is the strongest rod material?

Depends on the type of strength needed.

41.Is vibranium the strongest metal on Earth?

Vibranium is a fictional metal from Marvel Comics and does not exist in reality. Vibranium is a fictional metal originating from Marvel Comics. It possesses various extraordinary properties, including superhuman strength and the ability to absorb vibrations. Since it’s fictional, there’s no real-world equivalent for vibranium.

42. Does the military use aluminum?

Yes, the military uses aluminum in various applications due to its lightweight properties.

43. Is aluminum good for guns?

Aluminum can be used for certain non-critical components in firearms due to its lightweight nature.

44. Is 100% pure aluminum possible?

Yes, pure aluminum can be produced, but it’s not commonly used due to its low strength and mechanical properties.

45. Why is pure aluminum never used?

Pure aluminum isn’t commonly used due to its low strength and melting point, making it unsuitable for many applications.

46. How toxic is aluminum?

Aluminum is generally considered safe, but prolonged exposure to high levels may have health effects.

47. Do expensive rods make a difference?

Expensive rods may offer better materials and performance, but the difference depends on the application.

48. What are the disadvantages of a titanium rod?

Disadvantages include high cost and difficulty in machining.

49. Does titanium last longer than aluminum?

Titanium generally has better corrosion resistance and durability.

50.Is it OK to weld aluminum?

Yes, aluminum can be welded using appropriate techniques

51. Why are aluminum welds weak?

Aluminum welds can be weaker due to factors like porosity and lack of fusion.

52. Can I braze aluminum to steel?

Brazing aluminum to steel can be challenging due to differences in melting temperatures.

53. What is the weakest metal?

The weakest metal depends on various factors such as alloy composition and application.

54. What is the strongest metal on Earth?

Depends on the type of strength being measured.

55. What’s stronger than titanium?

Materials like tungsten and certain ceramics may be stronger than titanium.

56. Is aluminum bulletproof?

No, aluminum is not typically used as a bulletproof material.

57. How strong is pure aluminum?

Pure aluminum is relatively soft and weak compared to its alloys.

58. What are 2 weaknesses of pure aluminum?

Low strength and a lower melting point.

59. Is aluminum a cheap metal?

Aluminum is relatively inexpensive compared to some other metals.

60. Why is aluminum a poor metal?

Aluminum is not inherently “poor” but has lower tensile strength compared to some other metals.

61.Why is pure aluminum never used?

Pure aluminum lacks strength and mechanical properties needed for most applications.

62. What is the poorest metal?

Lead and tin are relatively soft and weak compared to stronger metals like steel.

63.What is the top 5 hardest metal?

The top five hardest metals based on their hardness are tungsten, chromium, titanium, rhenium, and osmium. Tungsten stands out with the highest tensile strength and a very high melting point, making it incredibly hard and durable. Chromium is also extremely hard and well-known for its excellent corrosion resistance. Titanium combines high strength with a low weight and impressive corrosion resistance. Rhenium is notable for retaining its hardness at high temperatures and has one of the highest melting points among metals. Osmium, although less commonly discussed, is one of the densest and hardest metals, providing excellent wear resistance. These metals are widely used in industries requiring materials that can withstand extreme conditions and wear.

64.What is the weakest metal?

Depends on various factors such as alloy composition and application.

65. What can destroy titanium?

Strong acids, alkalis, and certain metal chlorides at elevated temperatures can attack titanium.

66. Is titanium the weakest metal?

No, titanium is known for its high strength-to-weight ratio.

67. Which is stronger, aluminum or titanium?

Titanium is generally stronger than aluminum.

68. Is vibranium the strongest metal on Earth?

Vibranium is fictional and not a real-world material

69. Is aluminum stronger than steel?

Steel is generally stronger and more rigid than aluminum.

70. Does the military use aluminum?

Yes, the military uses aluminum in various applications due to its lightweight properties.

71.Is aluminum good for guns?

Aluminum can be used for certain non-critical components in firearms due to its lightweight nature.

72. Is 100% pure aluminum possible?

Yes, pure aluminum can be produced, but it’s not commonly used due to its low strength and mechanical properties.

73.Why is pure aluminum never used?

Pure aluminum isn’t commonly used due to its low strength and melting point, making it unsuitable for many applications.

74. How toxic is aluminum?

Aluminum is generally considered safe, but prolonged exposure to high levels may have health effects.

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Additional reading:
Comprehensive Guide to Concrete Formwork: Types, Benefits 75. Do expensive rods make a difference?

Expensive rods may offer better materials and performance, but the difference depends on the application.

76. What are the disadvantages of a titanium rod?

Disadvantages include high cost and difficulty in machining.

77. Does titanium last longer than aluminum?

Titanium generally has better corrosion resistance and durability.

78. Is it OK to weld aluminum?

Yes, aluminum can be welded using appropriate techniques.

79. Why are aluminum welds weak?

Aluminum welds can be weaker due to factors like porosity and lack of fusion.

80. Can I braze aluminum to steel?

Brazing aluminum to steel can be challenging due to differences in melting temperatures.

81. What is the weakest metal?

The weakest metal depends on various factors such as alloy composition and application.

82. What is the strongest metal on Earth?

Depends on the type of strength being measured.

83. What’s stronger than titanium?

Materials like tungsten and certain ceramics may be stronger than titanium.

84. Is aluminum bulletproof?

No, aluminum is not typically used as a bulletproof material.

85. How strong is pure aluminum?

Pure aluminum is relatively soft and weak compared to its alloys.

86. What are 2 weaknesses of pure aluminum?

Low strength and a lower melting point.

87. Is aluminum a cheap metal?

Aluminum is relatively inexpensive compared to some other metals.

88. Why is aluminum a poor metal?

Aluminum is not inherently “poor” but has lower tensile strength compared to some other metals.

89. Why is pure aluminum never used?

Pure aluminum lacks strength and mechanical properties needed for most applications.

90. What is the poorest metal?

 Lead and tin are relatively soft and weak compared to stronger metals like steel.

91. What is the top 5 Expensive metal?

The top five most expensive metals are rhodium, platinum, gold, palladium, and iridium. Rhodium is the most expensive metal due to its rarity and use in automotive catalytic converters, which help reduce emissions. Platinum, another precious metal, is highly valued for its applications in jewelry, automotive catalysts, and various industrial processes. Gold, long considered a symbol of wealth, is used extensively in jewelry, electronics, and as a financial asset. Palladium, similar to platinum, is used in catalytic converters and electronics, and its price has surged due to supply constraints. Iridium, one of the rarest metals, is highly resistant to corrosion and is used in specialized industrial equipment and medical devices. These metals are not only rare but also have significant industrial and commercial applications, driving their high value.

92.What is the top 5 cheap metal?

The five cheapest metals, often characterized by their abundance and low cost, are iron, aluminum, zinc, lead, and copper. Iron, the most widely used metal, is inexpensive due to its plentiful supply and extensive use in construction, manufacturing, and automotive industries. Aluminum, known for its lightweight and corrosion-resistant properties, is also relatively cheap and widely used in packaging, transportation, and construction. Zinc, often used for galvanizing steel to prevent rust, is affordable and widely available. Lead, though less commonly used today due to health concerns, remains inexpensive and is used in batteries and radiation shielding. Copper, while more expensive than the other four, is still considered cheap relative to precious metals and is essential for electrical wiring, plumbing, and telecommunications. These metals are integral to numerous industries due to their affordability and versatile properties.

93.What is the typical conductivity of aluminum wire rods used in electrical transmission and distribution systems?

Aluminum wire rods for electrical applications typically have a conductivity ranging from 61.0 to 64.9% International Annealed Copper Standard (IACS).

94.How are aluminum wire rods usually manufactured?

Aluminum wire rods are typically produced through continuous casting and rolling processes, where molten aluminum is cast into cylindrical billets and then hot rolled into wire rod coils of various diameters.

95.What are the main factors influencing the mechanical properties of aluminum wire rods?

The mechanical properties of aluminum wire rods are primarily influenced by factors such as alloy composition, heat treatment, and processing parameters during manufacturing.

96.What are the typical applications of aluminum wire rods in the automotive industry?

Aluminum wire rods find applications in automotive components such as engine blocks, pistons, wheels, and structural parts due to their lightweight, high strength, and corrosion resistance properties

97.How does the cost of aluminum wire rods compare to that of copper wire rods?

Aluminum wire rods generally have a lower cost compared to copper wire rods, making them a preferred choice for various industrial and electrical applications where cost-effectiveness is a priority.

98.What are the environmental benefits of using aluminum wire rods compared to other materials?

Aluminum wire rods offer environmental benefits such as reduced energy consumption during production, lower greenhouse gas emissions, and ease of recyclability, contributing to sustainable manufacturing practices.

99.What are the typical surface finishes available for aluminum wire rods?

Common surface finishes for aluminum wire rods include mill finish, anodized finish, polished finish, and coated finish, with each offering specific aesthetic and functional properties for different applications.

100.How do international standards regulate the quality and specifications of aluminum wire rods?

International standards organizations such as ASTM International and ISO provide guidelines for the chemical composition, mechanical properties, dimensions, and tolerances of aluminum wire rods to ensure quality and compatibility across global markets.

101.What are the typical packaging options available for aluminum wire rods during transportation and storage?

Aluminum wire rods are commonly packaged in coils, spools, or bundles, with protective coatings or wrapping to prevent damage from moisture and handling during transportation and storage.

102.What are the advantages of using aluminum wire rods in overhead power transmission lines?

Aluminum wire rods offer advantages such as lighter weight, lower sag, higher conductivity per unit weight, and reduced cost compared to traditional materials like copper, making them ideal for long-span transmission lines.

103.How does the mechanical strength of aluminum wire rods vary with different alloy compositions?

The mechanical strength of aluminum wire rods can vary significantly depending on the alloy composition, with alloys containing elements like magnesium and zinc exhibiting higher strength compared to pure aluminum or low-alloy grades.

104.What are the key factors influencing the conductivity of aluminum wire rods?

The conductivity of aluminum wire rods is primarily influenced by factors such as alloy composition, impurities, grain structure, and processing conditions during manufacturing.

105.How do manufacturers ensure the surface quality and integrity of aluminum wire rods during production?

Surface quality and integrity of aluminum wire rods are ensured through processes such as surface inspection, cleaning, descaling, and protective coatings applied during manufacturing to meet industry standards and customer requirements.

106.What are the typical tensile strength and elongation values of aluminum wire rods used in construction applications?

Aluminum wire rods used in construction typically exhibit tensile strength ranging from 120 to 190 MPa and elongation values of 10% to 25%, depending on the specific alloy and heat treatment.

107.How do industry standards categorize aluminum wire rods based on their chemical composition and mechanical properties?

Industry standards such as ASTM B233/B233M and EN -2 classify aluminum wire rods into different grades based on their alloy composition, mechanical properties, and intended applications.

108.What are the typical methods used for testing the quality and performance of aluminum wire rods?

Common testing methods for aluminum wire rods include tensile testing, hardness testing, conductivity testing, metallographic analysis, ultrasonic inspection, and surface quality assessment to ensure compliance with industry standards and customer specifications.

109.How do alloying elements like copper and magnesium affect the corrosion resistance of aluminum wire rods?

Alloying elements like copper and magnesium enhance the corrosion resistance of aluminum wire rods by forming protective oxide layers on the surface, reducing susceptibility to corrosion in various environments, including marine and industrial atmospheres.

110.What are the key differences between aluminum wire rods produced through direct chill casting and continuous casting processes?

Aluminum wire rods produced through direct chill casting have a coarser grain structure and lower surface quality compared to those produced through continuous casting processes, which offer finer grain structure, better surface finish, and tighter dimensional tolerances.

111.How do annealing processes affect the mechanical properties of aluminum wire rods?

Annealing processes can enhance the ductility and formability of aluminum wire rods by relieving internal stresses, refining the grain structure, and improving uniformity, resulting in improved mechanical properties and machinability.

112.What are the typical applications of aluminum wire rods in the aerospace industry?

Aluminum wire rods find applications in aerospace components such as fuselage structures, wing panels, landing gear, and interior fittings due to their lightweight, high strength-to-weight ratio, and corrosion resistance properties.

113.How do industry standards regulate the dimensional tolerances of aluminum wire rods?

Industry standards such as ASTM B316/B316M and EN -1 specify dimensional tolerances for diameter, ovality, straightness, and coil weight of aluminum wire rods to ensure consistency and compatibility in manufacturing and assembly processes

117.How does the selection of casting and rolling parameters affect the microstructure and mechanical properties of aluminum wire rods?

Casting and rolling parameters such as casting temperature, cooling rate, rolling speed, and reduction ratio influence the microstructure, grain size, texture, and mechanical properties of aluminum wire rods, requiring optimization for desired product characteristics.

118.What are the typical impurities and trace elements present in commercially produced aluminum wire rods?

Commercially produced aluminum wire rods may contain impurities and trace elements such as iron, silicon, manganese, titanium, and chromium, which can affect alloy properties and processing behavior, necessitating control and analysis during production.

119.How does the presence of intermetallic phases impact the mechanical properties and machinability of aluminum wire rods?

Intermetallic phases in aluminum wire rods can affect mechanical properties, such as strength, ductility, and toughness, as well as machinability, depending on their morphology, distribution, and chemical composition, requiring consideration in alloy design and processing.

120.What are the typical surface cleaning and preparation methods employed before coating aluminum wire rods for corrosion protection?

Surface cleaning and preparation methods for coating aluminum wire rods include mechanical cleaning (brushing, grinding), chemical cleaning (pickling, degreasing), and surface treatment (conversion coating, phosphating) to remove contaminants and promote adhesion and durability of protective coatings.

121.What are the main products offered by Elka Mehr Kimiya?

Elka Mehr Kimiya specializes in manufacturing aluminum rods, alloys, conductors, ingots, and wire.

122.What sets Elka Mehr Kimiya’s aluminum rods apart from competitors?

Elka Mehr Kimiya’s aluminum rods stand out due to their high quality, durability, and adherence to stringent quality control measures with competitive price

123.How does Elka Mehr Kimiya ensure the reliability of its aluminum rods?

Elka Mehr Kimiya ensures the reliability of its aluminum rods through advanced manufacturing processes and ISO-certified quality management systems.

124.Can you describe Elka Mehr Kimiya’s manufacturing processes for aluminum rods?

Elka Mehr Kimiya utilizes advanced technology in its manufacturing processes to produce aluminum rods with precise dimensions and mechanical properties.

125.How does Elka Mehr Kimiya balance quality and cost-effectiveness in its aluminum rod production?

Elka Mehr Kimiya employs advanced production techniques and optimized operations to offer aluminum rods at competitive prices without compromising on quality.

126.What certifications does Elka Mehr Kimiya hold for its aluminum rod production?

Elka Mehr Kimiya is certified with ISO :, ISO :, ISO :, and adheres to Doc International’s quality standards.

127.Could you provide examples of specific aluminum rod products offered by Elka Mehr Kimiya?

Elka Mehr Kimiya offers aluminum rod products such as ALUMINUM ROD 9.5 ALLOY, ALUMINUM ROD EC9.5, and ALUMINUM ROD 12, each tailored to specific industry needs.

128.How does Elka Mehr Kimiya support customers in selecting the right aluminum rod for their needs?

Elka Mehr Kimiya’s team of experts provides professional and personalized service, offering technical support and guidance to ensure customers make informed decisions.

129.What industries benefit from using Elka Mehr Kimiya’s aluminum rod products?

Industries ranging from power transmission to steel manufacturing benefit from the reliability and performance of Elka Mehr Kimiya’s aluminum rods.

What Is Coil and Can Coating? How Does MPO Play A Role?

Coil and can coating is an organic material that’s applied on rolled metal strip in a continuous process which includes cleaning (if necessary) and chemical pre-treatment of the metal surface.  It also includes either one-sided or two-sided, single or multiple application of (liquid) paints or coating powders, which are subsequently cured and/or laminated with permanent plastic films, cleaning, chemical pretreatment, primer coat application, curing, final coat application, second curing, exit accumulator, and recoilers.

The following 12 steps take place on a modern coating line:

  • Step 1:  Mechanical stitching of the strip to its predecessor
  • Step 2: Cleaning the strip
  • Step 3:  Power brushing
  • Step 4:  Surface treatment by chemical conversion
  • Step 5: Drying the strip
  • Step 6*:  Application of primer on one or both sides
  • Step 7:  Passage through the first curing oven (between 15 and 60 seconds)
  • Step 8: Cooling the strip
  • Step 9:  Coating the finish on one or both sides
  • Step 10:  Passage through the second curing oven (between 15 and 60 seconds)
  • Step 11:  Cooling down to room temperature
  • Step 12:  Rewinding of the coated coil

*Note: from step 6 on, materials touching the surface will make a difference in each step.

Why Use Can and Coil Coating

Post-coating was costly, time-consuming, and environmentally harmful. Formed parts can have many holes, recessed areas, valleys, and hidden areas that make them difficult to clean and uniformly paint.  

Coil coating is the continuous and highly automated industrial process for efficiently coating coils of metal. Because the metal is treated before it is cut and formed, the entire surface is cleaned and treated, providing tightly-bonded finishes.

Manufacturers produce and ship 4.5 million tons of coil-coated steel and aluminum  in North America each year, with an additional 5 million tons produced and shipped in Europe. In almost every five-year period since the early s, the growth rate of coil-coated metal has exceeded the growth rates of steel and/or aluminum production.

Where Is Can and Coil-Coated Material Used?

Pre-painted metal is used in a variety of products. It can be formed for many different applications, including those with T bends, without loss of coating quality. Major industries use pre-painted metal in products such as building panels, metal roofs, wall panels, garage doors, office furniture (desks, cubicle divider panels, file cabinets, and modular cabinets), home appliances (refrigerators, dishwashers, freezers, range hoods, microwave ovens, and washers and dryers), heating and air-conditioning outer panels and ductwork, commercial appliances, vending machines, foodservice equipment and cooking tins, beverage cans, and automotive panels ,and parts (fuel tanks, body panels, bumpers).  The list continues to grow, with new industries making the switch from post-painted to pre-painted processes each year.

Some high-tech, complex coatings are applied with the coil coating process. Coatings for cool metal roofing materials, smog-eating building panels, antimicrobial products, anti-corrosive metal parts, and solar panels use this process. Pretreatments and coatings can be applied with the coil coating process in very precise, thin, uniform layers, and makes some complex coatings feasible and more cost-effective.

The largest market for pre-painted metal is in both commercial and residential construction. Many choose pre-painted metal for its quality, low cost, design flexibility, and environmentally beneficial properties. A wide range of color options are available with pre-painted metal, including vibrant colors for modern designs, and natural, weathered finishes in rustic expressions. Pre-painted metal also can be formed, almost like plastic, in fluid shapes. This flexibility allows architects to achieve unique, expressive designs using metal.

What Is Used in Can and Coil Coatings?  

A number of chemicals are used in can and coal coatings, including polyesters, plastisols, polyurethanes, polyvinylidene fluorides (PVDF), epoxies, primers, backing coats and laminate films. For each product, the coating is built up in a number of layers.

Primer coatings form the essential link between the pretreatment and the finish coating. The composition of the primer will vary depending on the type of finish coat used. Primers require compatibility with various pretreatments and top coat paint systems; therefore, they usually comprise a mixture of resin systems to achieve this end.

Backing coats are applied to the underside of the strip, with or without a primer. The coating is generally not as thick as the finish coating used for exterior applications. Backing coats are generally not exposed to corrosive environments and not visible in the end application.

Examples of  Polyester Resin Formulation

Several polyester formulations appear in patent US to show a general synthesis of polyesters used in can and coil coating. Polyesters with specific physical properties and Tgs are used in can and coil coatings; formulators usually deploy a blend of multiple polyesters (at least two), one with higher Tg and one with lower Tg.

Experiment I EG 294 NPG 510 PA 409 IPA 458 TA 611 Tg 50 Experiment II EG 301 NPG 551 PA 576 ADPA 852 Tg -15 Experiment III 1,2-PG 787 TMP 127 AA 155 IPA TA 465 Tg 49 Experiment IV EG 124 NPG 468 DEP 213 TMP 131 AA 689 IPA 695 TA 611 Tg -14 Experiment V EG 106 NPG 546 HG 50 CHMG 123 1,2-PG 65 IPA 1,4-CHCDA 146 Tg 45

Neopentyl glycol (NPG) is widely used in these formulations to offer flexibility, humidity resistance, UV resistance, low Tg, and liquidity that’s easy to handle.  The list below compares the physical properties of diol monomers that are commonly used in the synthesis of polyester polyols. This list illustrates how easy the diol can be handled and how easy the reaction of polyesterification can be controlled.

PG MPO BDO Neopentyl HDO Melting Point, °C < -60 -54 16 125 43 Boiling Point,°C 189 212 235 206 250 Functionality 1° & 2° 1° 1° 1° 

2-methyl-1,3-propanediol (MPO) is recognized as a better alternative for NPG not only in price, but also since it offers more convenience than NPG in storage, reaction, transportation, etc. (+ is good, - is bad, / is no data).

MPO NPG Freeze Point ++ -- Handling ++ -- Low Color ++ + Esterification React ++ + Urethane Ext. + / Hydrolytic Stability ++ ++ UV Stability + + Amorphous Polymer ++ + Tensile Polymer + /  Low Cost ++  +  Availability  ++ + 

The following charts illustrate the difference between MPO and NPG with regard to hydrolysis resistance and reactivity in polyester formation. In both cases, MPO performs better.

                                                    Hot water degradation test
                                   over 12hrs @ 90°C ( 10% Water + 90% Polyol)

In the chart below, we compared gloss retention performance among four formulations, based on four different polyesters.  The results show consistently good performance with MPO-based polyester formulations. In fact, the MPO-based polyester formations are better than their NPG-based counterparts and much superior to PG-based polyesters.

In the chart below, we compare can and coil coating formulated with MPO and reveal its clear advantages over MPG and NPG as raw materials:

 Reactant Wt. Ex. 1  Wt. Ex. 2  Wt. Ex. 3  Wt. Ex. 4  Wt. Ex. 4 IPA 221.7  221.7 221.7  58.77  50.4  MPO  146.7   146.7 146.7  0  AA 31.6   31.6 31.6  8.7  9.5  MPG   32.8 NPG  40.1  CYMEL 303   10%  12% 14%  14% crystalline Pencil Hardness  4H   4H 5H  5H  Sward Hardness 48   52 44  54  60 deg. Gloss  85   92 99 99 Bend Test  0-T   0-T   0-T   6-T Adhesion (water)  Pass   Pass  Pass Gardner (in/lbs) 160   160  160 Stain Resistance  Excellent   Excellent  Excellent Rubber Resistance  200+   200+   200+ 

Summary

The can and coil coating process is quite advanced, providing the industry with metal sheeting that performs much better than sheeting produced by traditional manufacturing methods.  The key component in coating should give the metal sheet the same durability and processability as the underlying metal itself. 2-Methyl-1,3-Propanediol (MPO) brings to the mix low viscosity, high amorphocity, high reactivity, and high compatibility, benefitting manufacturers both in process handling and finishing products for can and coil coating.

During the process, MPO is beneficial due to its low viscosity, stability with regard to oxidation, and the fact that it’s easy to level to produce a thin layer film, while improving compatibility in the system (no fish eyes), offering fast reaction, having a low melting point, and staying in liquid form at room temperature.

In final products, MPO delivers high clarity to guarantee the right coloring, high adhesion, flexibility (pliability), wear resistance, high temperature resistance, low Tg, bending without becoming brittle or cracking, a wide range of elastomeric properties, abrasion resistance, UV light resistance, and great compatibility with other polymers and solvents.

As a result, metal sheets coated with the MPO modified coatings can endure the same processing procedure as the base metal itself: folding, grinding, pounding, cutting, layer separation, baking, and high vibration.

Are you interested in learning more about color coated aluminum coil supplier? Contact us today to secure an expert consultation!

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