Packaging is required at three stages during the production line. Firstly, primary packaging encloses the naked product within its wrapper or tray packaging to ensure it doesn’t perish.

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This is then followed by secondary packaging, where the primary-packed product is enclosed within a secondary container, such as a plastic bag or cardboard box. The final stage of the packaging process is referred to as tertiary or transit packaging, which sees the second packaging placed into larger containers and loaded onto pallets ahead of being shipped out.

But what are the benefits of having automated packaging solutions in your production line?

1. Streamline production

Packaging automation is built and designed to mirror the movements made during manual packaging, such as picking up items from a conveyor system and placing them in the respective packaging.

However, an automated system means more products can be picked and packed in less time, which enables the whole operation to be streamlined.

2. Robust reliability

Automated packaging systems are created with robustness in mind. A robot arm working within a production line has the capability to work for more than 70,000 hours (which equates to just under eight years) until it requires maintenance.

This means that your production line can run effortlessly and at a high-performance level for a prolonged period, with minimal maintenance, which will enhance your overall operation.

3. Consistency is key

Across all packaging stages, there is a specific format in which the product needs to be packaged. This is important during the secondary and tertiary steps, as incorrect packing could lead to trays and boxes not being efficiently filled, impacting the overall quality of the packaged product.

Automated packaging solutions can help with the consistency of the packaging of products as it reduces human error. For products which need to be stacked, rotated, or nestled in a particular way, the system can be programmed to ensure this is done correctly and the use of multi-axis robots can help reduce the risk of packaging irregularities. This reduces the amount of product that is wasted, aiding your environmental impact, as well as maximising profit margins.

4. Increased flexibility

Opting for a turnkey automated packaging system brings with it the ability to be more flexible with what is being packaged, as well as how it integrates with existing production lines. By operating with a robotic system, one production line can handle different types of products and packaging, depending on the computerised instruction, increasing the flexibility of the system.

5. Upskilling your people

As automation becomes more prevalent in manufacturing and packaging facilities, so does the need to upskill team members to operate the systems themselves. Automation can alleviate the repetitiveness and high physical demand on manual labour, which reduces staff injury, as well as providing an opportunity for specialised training. An automated system therefore benefits twofold – it can increase speed of production and helps improve staff wellbeing and career progression.

Robotic packaging solutions bring with them a host of benefits to production lines, such as helping improve efficiencies, accuracy, and flexibility. When combined, these benefits deliver a strong return-on-investment and make deploying an automated packaging solution across all stages best for business.

At Sewtec, we create bespoke primary, secondary, and tertiary robotic packaging solutions for products across a range of industries, including food, pharmaceutical, medical, and tobacco.

Whether you’re a startup or an established manufacturing company, one of your primary goals is to achieve both efficient and productive packaging processes. You want to be an enterprise that consistently meets customers’ expectations and integrates the current industry trends in order to build a stronger brand.

That’s why it’s crucial to adopt the latest technology to gain a competitive edge over other businesses. One of the best ways to do this to automate your packaging processes by investing in the right equipment. Not only can such machinery help you effectively manage increased demand but it also enables you to fulfill packaging goals.

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To give you an idea of why this would make sense for your business, here are 5 reasons to automate your packaging line.

5 Reasons to Invest in Automated Packaging Equipment for Your Business

1. Increase Output

In today’s fast-paced economy, you have to act swiftly in order to meet the increasing demands of consumers. If not, you’ll risk getting left behind and lose business to competitors who move faster than you.

Fortunately, investing in automated packaging machinery can help you meet this multiplied growth in demand. This ultimately strengthens your ability to output a huge amount of packages to fulfill customers’ needs.

2. Reduce Material Waste

If you still have employees who pack your products by their hands, you’re probably aware that there’s a significant quantity of waste generated. This is due to the fact that humans are likely to make mistakes.

Having an automated packaging equipment would not only eliminate these costly errors but also reduce your company’s carbon footprint by cutting down material waste. With such machinery, you’ll ensure that the tape is cut in equal sizes, the boxes are erected and sealed perfectly, and your product isn’t dropped or otherwise damaged accidentally.

3. Minimize the Risk of Workplace Accidents

Aside from unnecessary packaging waste, manual labor can also increase the risk of workplace injuries due to the repetitive nature of everyday tasks. Do know that your employees are the backbone of every company and as such, crucial for your business. If they are injured, it can have a significant negative effect on your business’ revenue as you’re required to pay for claims and premiums due to potential disability.

Once you automate your packaging line, you can free up employees in packaging tasks and instead, utilize them to cover other vital work in the business.  This ultimately removes potential liability not only for your employees but also your finances.

4. Meet Industry Standards

Consumers nowadays are more demanding than ever and they absolutely expect their money’s worth. As such, even the smallest discrepancies in quantity, seal quality, and even pouch look and feel can have a negative impact on your brand and your sales.

Automated packaging machinery can help you meet and exceed such customer demands. It can perfectly erect cartons, entirely seal cartons to exact specifications, and overall ensure that the finished product looks clean and professional. All of which brings your company to the next level in the eyes of the consumers.

5. Enjoy Better ROI

Automating your packaging line not only enables your company to achieve increased output but it also reduces waste as well as the risk of workplace injuries and financial liabilities. It can even ensure the security of your products and improve the presentation of your packages.

Overall, all this can bring better ROI to your business by cutting down on expensive packaging costs while increasing its efficiency.

There comes a time in every manufacturing company when the question of investing in automated packaging equipment or sticking with your current operation comes up. But with the current fast-paced economy and ever-growing demands of consumers, it’s about time to automate your packaging lines in order to meet growth and streamline your existing processes.

ALSO READ: A Startup’s Guide: How to Acquire the Right Packaging Machine

Not quite sure where to start? As the leading industrial equipment supplier in the Philippines, Elixir Industrial Equipment, Inc. can help you understand your needs and limitations, and develop customized solutions fit for your business. We also offer various packaging machines for sale that offer unmatched versatility in a durable housing. Contact us today for product inquiries!

The company is the world’s best Automatic Packaging Machine supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.